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Extra resources for Black & Decker The Complete Guide to Built-Ins: Complete Plans for Custom Cabinets, Shelving, Seating & More (2nd Edition)
Set the fence so that it lines up with the outside edge of the router bit pilot bearing. 2 Make test cuts in the ends of scrap pieces to check the bit height setting. Then cut the stub tenons in the ends of the actual rails, using a miter gauge to feed the rails face down past the bit. indd 56 4/2/11 8:51:53 AM 4/2/11 9:02:53 AM (Text) (RAY) JOB:03-24577 Title:CPI-CG to Built-Ins 2nd Edn #175 Dtp:204 Page:56 3 Set the sticking bit height so that the groove cutting blade is aligned with the stub tenon on the rails.
When determining the required size for custom-built cabinet drawers, use the inside dimension of the face frame opening as your guide. There should be a gap of at least ¼" (and not much more) at the top and bottom of the opening. The side-to-side measurement of the drawer should leave a gap of about ½" to create space for a side-mounted drawer slide. The illustration shown here is for the drawer box and should not affect any false front dimensions if your drawer will have one. Drawer box Drawer slide Minimum ¼" clearance between drawer box and the edges of the face frame rails Side view ■ Frameless Cabinets Cabinet top Drawer slide ¼" minimum space above, below and between drawers Drawer box front Drawer box front Cabinet side Front view Front of drawer box is flush with front of cabinet sides Drawer fronts Drawer box Drawer slide Side space equals drawer slide thickness.
Cut dadoes across the ends of the inside faces of the drawer sides (photo 1). next, cut the ¼"-wide × ¼"-deep grooves that will contain the drawer bottom. Set the fence ½" away from the edge of the bit. cut a groove along the bottom of the inside face of each drawer side (photo 2). If you are using ½"-thick plywood for the bottom, then make another pass to widen the grooves to ½". Move the fence out ¼", so that it is now ¾" from the edge of the bit. Test the fit of the drawer bottom in the groove.